Custom Underwear Mailer Box

Custom underwear mailer box, tailored to your size and printed outside, inside, or both. Showcase your brand with vibrant designs for memorable, secure underwear packaging.

15% off personalized packaging

Summer is in full swing. Get 15% off personalized packaging on orders over €350.

Code:SUMMERPACK

Deal 1 / 2

15% off personalized packaging

Summer is in full swing. Get 15% off personalized packaging on orders over €350.

Code:SUMMERPACK

Deal 1 / 2

The more products you add, the more you save

Add selected products to your cart, including at least 1 custom product, and get 10% off with 1 product, 15% with 2, 17% with 3 and 20% with 4. Code: BUNDLEUP

Code:BUNDLEUP

Deal 2 / 2

Choose quantity

Bigger needs?

One ColourLearn more

KraftLearn more

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Outside

Inside

Outside + Inside

NoneLearn more

net / 30 pieces

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net / 30 pieces

Data for current product configuration	Custom Underwear Mailer BoxF23 (9.2 x 9.2 x 5 cm)
Material	Corrugated cardboard
Material colour	Kraft
Print colour mode	One Colour
Print coverage	Outside
Foil	None
Adhesive strip	None
Raw material	Corrugated cardboard flute E
Weight	0.02 kg
Eco properties	Biodegradable material Made in Europe Plastic-free Recyclable Recycled content Responsible sourcing
Certifications	Made for recycling FSC
Grammage	438 gsm
Parcel Size	InPost Size A Royal Mail Size Small DPD Size S Pocztex Size S Vinted GO Up to 0.5 kg DHL BOX 24/7 Size XS
Box Size	Small
Dimensional tolerance	±2-4mm
Variant SKU	box--mailer-box--23--cardboard-natural--print-monochrome--foil-none

Protect your underwear with sturdy construction

The Custom Underwear Mailer Box is engineered to provide robust protection for your products during transit. Constructed from corrugated cardboard, with options for coated or bleached finishes, these boxes offer a solid structure. The available grammages of 358 gsm, 438 gsm, and 510 gsm ensure a durable container that maintains its integrity from your warehouse to the customer's doorstep. This design helps prevent damage, ensuring your underwear arrives in pristine condition.

Tailor your box to fit perfectly

With available sizes including small, medium, and large, you can select the ideal dimensions for your specific underwear products. Each box is designed with a dimensional tolerance of ±2-4mm, allowing for a snug fit that minimises movement during shipping. Furthermore, these mailer boxes are designed to fit standard courier and parcel-locker sizes, including services like InPost, DPD, Royal Mail, and DHL, streamlining your shipping process and potentially reducing costs.

Showcase your brand with vibrant printing

Make a strong brand statement with extensive printing options. Choose from multicolour – premium, multicolour – saturated, multicolour – muted, one colour, or white colour printing to accurately represent your brand's aesthetic. You can print on the outside, inside, or both, offering a full canvas for your designs. Whether you prefer a subtle logo on the kraft interior or a bold, full-colour design on the white exterior, your packaging will capture attention.

Add a professional finish

Enhance the tactile and visual appeal of your Custom Underwear Mailer Box with a choice of finishes. Apply a glossy foil for a reflective, high-impact look, or opt for a matte foil for a sophisticated, subdued appearance. These finishes not only add a layer of refinement but also contribute to the overall presentation of your product.

Secure your contents with ease

For added security and convenience, select a mailer box with an adhesive strip. Options include a single or double adhesive strip, allowing for quick and secure sealing without the need for additional tape. This feature ensures your underwear remains protected and neatly packaged throughout its journey.

Corrugated cardboard coatedCoated corrugated cardboard is a durable packaging material composed of layers of paper connected by a corrugated insert, the surface of which is additionally protected by a protective layer. It provides improved resistance to moisture, dirt, and mechanical damage during transport. It maintains stiffness and stability, effectively protecting the contents of the shipment.
Corrugated cardboardCorrugated cardboard is a durable and lightweight packaging material composed of layers of paper connected by a corrugated insert. It provides excellent cushioning and product protection during transport. It is resistant to crushing and mechanical damage.
Corrugated bleached cardboardBleached corrugated cardboard is a durable packaging material with a bright, elegant surface. Its structure provides high crush resistance and effective cushioning. The outer layer accepts prints very well, guaranteeing high quality and color intensity.

Kraft insideRecommended for bold, eye-catching prints on the outside, combined with a natural kraft finish on the inside for a more organic look and feel.
White insideThe best choice for vivid printing on all sides of the packaging. Features double-sided coated cardboard, creating a smooth, premium surface for vibrant, high-quality prints inside and out.
KraftKraft Paper is a brown-colored material which gives a organic, rustic appearance. This type of material is commonly used for packaging products that benefit from a natural or "green" presentation.
WhiteThis product is available in white.
White - BrownThis product comes in white and brown.

Multicolour – premiumOur top-tier multicolour printing on coated cardboard for maximum vibrancy and detail. The ultra-smooth coating keeps ink on the surface, producing sharp, high-definition results - even for photographic imagery and complex graphics. Ideal when you want your packaging to stand out with premium, eye-catching colours.
One ColourPrinting with a single CMYK color keeps costs low and is perfect for minimalist designs or when multi-color detail isn’t needed.
Multicolour – saturatedAffordable multicolour printing on bleached cardboard. The bright white, uncoated surface provides good colour accuracy with a softer, more natural finish. As the inside of the box is printed on the brown side of the cardboard, colours on the inside may appear less saturated. Perfect for designs where true-to-design colours matter but an ultra-glossy finish is not required.
White ColourEach print is made with white ink using UV printing technology. It’s ideal for creating strong contrasts on kraft cardboard and achieving a premium look. This option is more costly than standard CMYK printing due to the use of a different, more advanced technology.
Multicolour – mutedThe most affordable option for multi-colour printing. It gives your design soft, slightly faded tones, perfect for natural and rustic styles. This option doesn’t support background printing. For full background coverage, choose Multicolour – saturated or Multicolour – premium.

OutsideIn the case of this product, the print is made on its outside.
Outside + InsideFor this product, the print is made on the outside and inside.
InsideIn the case of this product, the printing is done on the inside.

Glossy foilGlossy foil is a material that gives packaging an intense shine and an aesthetically pleasing finish. It provides increased resistance to moisture, dirt, and scratches. It highlights print colors, making graphics more vibrant and expressive.
Matte foilMatte foil is a finishing material that gives packaging a subtle, elegant, gloss-free appearance. It protects the surface from dirt, scratches, and moisture. It provides an aesthetic, professional finish, highlighting the subdued colors of the print.
NoneThis product is not laminated with foil.

NoneNo adhesive strip requires external tape or other sealing methods for closure, which can be less convenient and secure, and may not provide the same clean presentation or ease of use.
SingleOne adhesive strip is designed for single-use shipping, providing a secure closure for transit but requiring additional sealing if reopened
DoubleTwo adhesive strips offer the added convenience of easy returns; the second strip can be used to reseal securely for returned items, enhancing the user experience and functionality for e-commerce purposes.