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Sleeved Mailer Box

Rigid cardboard mailer box with a printed sleeve. Elegant and affordable branding.
Instant quotes

Instant quotes

Instant, transparent pricing for quotes above 2500.
ph-icon-shine
An original look
ph-icon-shine

An original look

A cool twist on cardboard packaging. Adds an extra visual element.
packhelp recyklace ikona
Environmentally friendly
packhelp recyklace ikona

Environmentally friendly

All-natural look created from recycled content.

ECO PROPERTIES

Available sustainable options:

Locally manufactured in Europe, meaning a lower transportation footprint compared to goods produced and imported from abroad.
Can be broken down and used as a new material.
Contains at least 60% of recycled materials.
FEATURES
New campaign? No need for a new box. Just swap the sleeve and rebrand with the Sleeved Mailer Box.
  • Custom printed cardstock sleeve for full-colour branding
  • Multiple sizes, styles, insert options and flute types (from E to 5-layer EB)
  • 70% recycled content and eco-friendly printing options
FEATURED CASE STUDY
Raylo lowered their packaging costs by 11% with a new take on the mailer box.

See how Packhelp assisted the mobile phone startup by:

  • Minimising excess space and increasing product security with custom partitions
  • Reducing their unit packaging weight by 20% and fixed costs by 11%
Find out more
“Sustainability is a non-negotiable for us. Packhelp not only delivered an eco-friendly but cost-effective solution.”
Nuno Brito e Cunha, COO Raylo

Eye-catching and shipping-friendly

Contrasting colours or a soft, subtle look? Your printed sleeve will do the talking while the sturdy construction of the box will take care of safe shipping.

Design now

Recycled & Recyclable

With custom sleeve boxes, there’s no need to sacrifice eco-friendliness for striking looks. Made from up to 70% recycled content and fully recyclable.

Create yours
Reviews
See what our customers say
Sample packs

Sample packs

Try before you buy. Select up to 5 samples and test different types of packaging, materials and sizes. Order a sample pack and get your money back with your first order.
Order now

MATERIALS

Available materials

Natural Cardboard

Natural Cardboard provides the perfect canvas for a minimalist or organic look. Locally fabricated from 90% recycled content. 100% recyclable and biodegradable.

White Cardboard

Keep it simple and eco-friendly with standard bleached corrugated cardboard, or go bold with full-colour offset printing on laminated cardboard. Locally fabricated from 90% recycled content.

MATERIALS

Available materials

Natural Cardboard

Natural Cardboard provides the perfect canvas for a minimalist or organic look. Locally fabricated from 90% recycled content. 100% recyclable and biodegradable.

White Cardboard

Keep it simple and eco-friendly with standard bleached corrugated cardboard, or go bold with full-colour offset printing on laminated cardboard. Locally fabricated from 90% recycled content.

PRINT

Printing options

Offset

High-volume offset printing in vivid CMYK or PMS. Only alternative inks used. That keeps costs down, quality up and the planet in check.

SPECIFICATION
Specifications
Material
Corrugated, three-layered cardboard + cardstock sleeve
Material colour
Natural Kraft
standardvit
Standard White
Grammage
1mm thick, 300 g/m2
Colour options
CMYK (only on sleeves)
Printing process
Digital Printing (only on sleeves)
Customer Story

Get Inspired

Sleeved mailer boxes for fashion brand packaging: Aleksandra Kołodziej

Product packaging is your brand’s promise. Aleksandra Kołodziej took her fashion ideas transferred to her Sleeved Mailer Boxes. Design that extends from your products to your packaging unfolds your brand’s DNA starting by the unboxing experience.

Read more about this inspiring story

FAQ

Can I order custom sized sleeves?

Yes, sleeves tailored for custom sizes of mailer boxes are available upon filling out the form on our website.

Can I order just the sleeves?

No, not with this current product. But you can request a custom solution here, and our packaging experts will take you through your options.

Are sleeves made from the same material as boxes?

Sleeved mailer boxes are made from two types of materials. Sleeves, which cover the outside walls, are made from cardstock – a light paper material. Boxes, on the other hand, are made from corrugated cardboard.

Can I order white boxes with white sleeves and natural kraft boxes with natural kraft sleeves?

Yes! Up to four different sleeve packaging combinations are available for custom sleeve boxes. We recommend matching white + natural kraft, but you can also go for one of the other options.

Can I design custom sleeve boxes with the Packhelp editor?

Yes! Packhelp’s free designing tool lets you design your sleeve packaging boxes online, and most of our other packaging solutions, too!

What is the difference between the white and the natural kraft material?

Both white and natural kraft are made from the same material, cardstock. Cardstock (or sometimes just called “card”) is lighter than cardboard, has a lower grammage and doesn’t include fluting (layers made from recycled paper). The white cardstock is recommended for vivid and detailed designs. The natural kraft option works best for minimalist designs or along with darker colours – deep brown, black or navy blue. Check out the Inspirations page to see the differences between white and natural kraft wine boxes, or order a sample pack and check it out in the flesh.

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